Perfect Pass Welding Products is a line of "quality first" maintenance and repair alloys used for joining or hard-facing stainless steels, high alloy, HSLA, common steels and cast irons. Perfect Pass also offers many other proprietary formulas and cross-references to all current popular brands. Our Fusion Powders keep machinery such as sawmill parts, forestry parts, and processor parts operating at optimum efficiency.

Perfect Pass S-80 “Old Rusty”

Perfect Pass S-80 has a deeply penetrating arc which effectively cuts through surfacse contamination. Arc control is easy which helps in non-stop welding. Because it can be used at very low amperage settings, poor fit-up assemblies are easy to repair. Use for mild and plain carbon steels which cannot be effectively cleaned, such as machine guards, farming equipment, galvanized parts, painted tanks, oil-contaminated steel housing and more.
Available in 1/8", 3/32" & 5/32" Diameter
(10lb. minimum)

Perfect Pass 9009

Perfect Pass 9009 is designed for use on carbon and low-alloy steels, manganese steels and cast iron. Deposits take a high polish, which contributes to high frictional and abrasion wear qualities, especially small particle abrasion. Excellent on applications that need impact as well as abrasion resistance. Perfect Pass 9009 provides optimum resistance to this combination and deposits well out of position. This alloy also has good hot hardness up to 1,000° F. Perfect Pass 9009 is especially designed for crusher applications and is used heavily in construction, mining, brick and clay industries on parts such as crusher rolls, jaw crushers, bucket teeth, edges, hammers, mill hammers, conveyor screws and more.
Available in 1/8", 3/16", 3/32" & 5/32" Diameter
(10lb. minimum)

Perfect Pass CBU

Perfect Pass CBU Stick Electrodes deposits are easy to machine and it's high compressive strength makes it a good underlay for hardfacing overlays, as well as a build-up material. Deposits can be forged and flame cut. Very high build-up on straight polarity. For use on medium, hard and tough build-ups and padding on carbon and low-alloy steels. Deposits can be built up to heavy thickness without the danger of cracking. Perfect Pass CBU Stick Electrode can be used to repair tractor pads and rollers, wobblers, roll ends, rail and rail ends. Also for hardfacing of structural steel or cast steel machine components subjected to wear, such as slideways, truck wheels, wheel crowns, guides, couplings, brake drums and rope winches.
Available in 1/8", 3/16" & 5/32" Diameter
(10lb. minimum)

Perfect Pass B-80

Perfect Pass B-80 is an AC/DC coated mild steel electrode designed for all position welding of mild steels. Use for joining angle iron, channel, T, perforated steel sheet, expanded metal, sheet metal and all other shapes and forms of mild steel used in maintenance, repairing and fabricating machine guards, covers, housing and ducts and welding floor plate, diamond plate, black iron, bulkheads and partitions.
Available in 1/16", 1/8", 3/16", 3/32", 5/32" & 5/64" Diameter
(1lb. minimum)

Perfect Pass NA 111

Perfect Pass NA 111's specially formulated coating gives a pulsed arc for low temperature welding of cast irons. When properly applied, the arc will penetrate surface skin and contaminants to produce a porosity free weld. The heat affected zone is not hardened and stress cracks are almost always avoided. Use for low temperature welding of cast iron in all positions, joining cast iron to steel, iron, stainless steel, copper, Monel, etc., as well as on engine blocks, gear housing and machine bases. Also ideal for filling holes and building up worn or missing sections which must be machined to final dimension after welding.
Available in 1/8", 3/16", 3/32" & 5/32" Diameter
(1lb. minimum)

Perfect Pass 2010FC Orange

Perfect Pass 2010FC Orange is a silver sauder brazing rod and has an Elastec™ coating which prevents chipping of flux and permits bending rod to suit all positions. Excellent wetting action on a wide range of ferrous and non-ferrous metals, such as stainless steels and steels, nickel alloys, copper alloys and combinations of dissimilar metals. Compatible with all standard joint designs - tee, lap, sleeve and fillet. Thin-flowing, yet bridges poor-fit gaps. Excellent both for maintenance and production joining. Ideal for the repair of parts formerly subjected to oxidizing conditions. Produces clean, dense joints with minimal flux residues. Joints are highly resistant to impact, pressure, vibration and fatigue. Also for use on hydraulic fittings and cracks in hydraulic pipes. Low-temperature joining and high-strength. Perfect Pass 2010FC Orange is non-toxic. Because it is cadmium-free, it is ideal for use in food, dairy, beverage, hospital and many chemical processing applications. During application, there are no toxic fumes to endanger the operator.
Available in 1/16", 3/32" & 3/64" Diameter
(1lb. minimum)

Perfect Pass Carb 9109

Perfect PassPerfect Pass CARB 9109 is a high deposition rate electrode that produces smooth beads and, in most cases, the slag comes off all by itself. The arc is easily controlled and prevents excessive dilution with the base metal. The high chromium content of these electrodes makes the weld deposits maintain their resistance even at elevated temperatures. For use on parts subjected to severe abrasion as well as light impact such as equipment for processing soil, rock, coal cement, grinding plates, dredger teeth, conveyor screws, coal augers, agitators, earth augers and scrapers. Also for surfaces that must resist abrasion combined with scaling such as open-hearth tools, grates, conveying chains in annealing furnaces and manipulators.
Available in 1/8", 3/16" & 5/32" Diameter
(10lb. minimum)

Perfect Pass Kook Kast 2089

All position AC/DC coated electrode, depositing high nickel weld metal designed to produce soft machinable deposits on all grades of cast iron, particularly surfaces contaminated with oil, grease, dirt, oxides, etc. Perfect Pass Kool Kast 2089 has a special copper/nickel bi-metal core wire that revolutionizes cast iron electrodes. Unique only to this stick electrode, this property totally eliminates overheating and offers the ultimate combination of machinability with outstanding ductility. Use for joining cast irons to steels, repairing dirty, rusty and oil-soaked castings, high stress joints, castings of unknown analysis, repairs requiring the greatest ease of machining and circumferential welds.
Available in 1/8", 3/32" & 5/32" Diameter
(1lb. minimum)

Perfect Pass E/O 8600 Blue

Perfect Pass E/O 8600 Blue is an all position AC/DC coated electrode, depositing high alloy weld metal, designed to produce crack-free deposits with very high mechanical properties. Superior performance of limited input AC welding machines. For use on all carbon and alloy steels - low/medium/high in all positions, under all conditions, including dissimilar combinations. Weld all tool steels, manganese steels and specialty steels in thick-to-thin designs. It will actually deposit using non-commercial AC or DC power sources having very low open circuit voltage characteristics. Drag or touch welding technique may be used, particularly in fillets, without slag interference.
Available in 1/16", 1/8", 3/16", 3/32" & 5/32" Diameter
(1lb. minimum)

Perfect Pass 444S Aluminum

Perfect Pass 444S Aluminum Stick Electrode is a coated electrode for arc welding of aluminum and aluminum alloys. This electrode produces strong, dense and porosity free welds. It can also be applied with an oxyacetylene torch. Perfect Pass 444S Aluminum Stick Electrode's exceptionally stable arc operates at low amperage with minimum spatter and fuming. Weld deposits have good color match and corrosion resistance. Used for fabrication, maintenance, repair of machining errors, build-up of worn sections or castings, extrusions, plates, truck/bus/automotive parts repair, tanks, ladders, shelves, refrigeration equipment, foundry patterns and many other aluminum structures. Ideal for heat-treated aluminum parts and irrigation pipes.
Available in 1/8", 3/32" & 5/32" Diameter
(1lb. minimum)

Perfect Pass Blow Out Cutting Electrode

Perfect Pass Blow Out is an all position AC/DC chamfering and cutting electrode designed to blast away unwanted metal. Used with a conventional electrode holder, Perfect Pass Blow Out does not require compressed air or any other gases. It can be used to open cracks prior to welding all metals, remove old welds, blow out rivets, blow holes for plug welding, removing defects in castings, removing old overlays prior to rebuilding, and cutting off and trimming all metals.
Available in 1/8", 3/16", 3/32" & 5/32" Diameter
(10lb. minimum)

Arctec® 223XC®

Arctec® 223XC® is a high strength and highly crack-resistant electrode for welding of medium carbon and cast steel. It has very good ability to withstand deformation in rigid structures where high welding stresses exist. Arctec® 223XC® has excellent welding characteristics in all positions and produces sound, crack-free deposits. Metal recovery is approximately 115%. Recommended for repair welding of a wide range of mining and construction equipment, joining of steel frames, crusher parts and cast steel components. Outstanding for welding steels sensitive to cracking. Also suitable for build-up and repair of steel castings.
Available in 1/4", 1/8", 3/16", 3/32" & 5/32" Diameter
(10lb. minimum)

ARCTEC® Tungcote "E"

Arctec® Tungcote "E" is a tubular tungsten carbide hard facing electrode. In addition to its abrasion resistance, the deposit has great resistance to heat and corrosion. Deposit is machinable by grinding only. It is suited for hardfacing on steel, nickel alloy, and stainless steel components. As well as other applications that are subject to severe abrasion. 


Perfect pass C6/07

Perfect Pass #C6/07 provides a higher manganese and silicon level than almost every other joining electrode of this type. Single or Multipass welding, delivering extra deoxidizers allowing this electrode to be used on higher levels of mill scale, and foundry products that need a little help from the wire electrode. Great in welding when the presence of heavy mill scale or mild contaminants or when improved wetting of the weld bead is desired. This product excels in general purpose welding but is superior in higher demand situations as in heavier sheet metal fabrication, metal fabrication, structural work, pipe welding, and welding of hot water heaters.  Available in .035 diameter & .045 diameter on 25lb spools.

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